(Fused) Tungsten Carbide Products / FTC

Flux Cored Wire-Welding (GMAW)

Overview

DURMAT^®	Chem. composition	Hardness
OA DURMAT^® OA Hardness: FTC: 2,360 HV_0.1 Weld metal: 64-66 HRC_{1st layer} 66-68 HRC_{2nd layer} Chem. composition: Fe-matrix with 50-62% FTC Applications: Tools and machine parts that are exposed to wear in mining, excavation, earth moving, tunneling shields, road construction, well drilling and deep drilling applications Characteristics: Open arc tubular wire filled with Fused Tungsten Carbide (FTC) for semi-automatic applications, where extreme abrasive wear is anticipated For hard facing low alloyed steels that have a maximum of 0.45% carbon Classification: T Fe20\| MF 21-65GZ Request Data sheet	Fe-matrix with 50-62% FTC	FTC: 2,360 HV_0.1; Weld metal: 64-66 HRC_{1st layer}; 66-68 HRC_{2nd layer}
NICRW DURMAT^® NICRW Hardness: FTC: 2,360 HV_0.1 Matrix: 490-540 HV_0.1 Chem. composition: NiCr-matrix with 50-62% FTC Applications: Protects surfaces against a combination of extreme abrasive and corrosive attacks Characteristics: Similar to DURMAT^® NIFD, but containing a higher chrome content Highly resistant to acids, bases and other corrosive media Low melting range (900-1,050 °C) Classification: T Fe20\| MF 21-65GZ Request Data sheet	NiCr-matrix with 50-62% FTC	FTC: 2,360 HV_0.1; Matrix: 490-540 HV_0.1
NIFD DURMAT^® NIFD Hardness: FTC: 2,360 HV_0.1 Chem. composition: Ni-matrix with 50-62% FTC Applications: Repairing and hard facing ferritic and austenitic steel tools and machine parts (steel casting). Welding on tool joints and stabilizers in the petroleum industry Characteristics: Flux cored wire with Fused Tungsten Carbide (FTC) and NiCrBSi-matrix for semi-automatic welding application Low melting range (900-1,050 °C) Protects surfaces against a combination of extreme abrasive and corrosive attacks Classification: T Ni20\| MF 21-55-CGTZ Request Data sheet	Ni-matrix with 50-62% FTC	FTC: 2,360 HV_0.1
NIFD - PLUS DURMAT^® NIFD - PLUS Hardness: SFTC: 3,000 HV_0.1 Chem. composition: Ni-matrix with 50-63% SFTC Applications: Repairing and hard facing ferritic and austenitic steel tools and machine parts (steel casting). Welding on tool joints and stabilizers in the petroleum industry Characteristics: Low melting range (900-1,050 °C) Similar to DURMAT^® NIFD, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20\| MF21-55-CGZ Request Data sheet	Ni-matrix with 50-63% SFTC	SFTC: 3,000 HV_0.1
NI2 DURMAT^® NI2 Hardness: FTC: 2,360 HV_0.1 Matrix: 450-480 HV_0.1 Special Carbides (SC): 2,900 HV_0.1 Chem. composition: Ni-matrix with 50-62% FTC and Special Carbides (SC) Applications: Protects surfaces against a combination of extreme abrasive and corrosive attacks Characteristics: Cored metal wire filled with a combination of very hard Special Carbides (SC) together with Fused Tungsten Carbides (FTC) and Ni-Cr-B-Si for semi-automatic welding Very good heat and corrosion resistance Higher abrasion resistance compared to DURMAT^® NIFD Classification: T Ni20\| MF21-55-CGZ Request Data sheet	Ni-matrix with 50-62% FTC and Special Carbides (SC)	FTC: 2,360 HV_0.1; Matrix: 450-480 HV_0.1; Special Carbides (SC): 2,900 HV_0.1
NI2 - PLUS DURMAT^® NI2 - PLUS Hardness: SFTC: 3,000 HV_0.1 Matrix: 450-480 HV_0.1 Special Carbides (SC): 2,900 HV_0.1 Chem. composition: Ni-matrix with 50-62% SFTC and Special Carbides (SC) Applications: Protects surfaces against a combination of extreme abrasive and corrosive attacks Characteristics: Similar to DURMAT^® NI2, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20\| MF21-55-CGZ Request Data sheet	Ni-matrix with 50-62% SFTC and Special Carbides (SC)	SFTC: 3,000 HV_0.1; Matrix: 450-480 HV_0.1; Special Carbides (SC): 2,900 HV_0.1
FD 773 DURMAT^® FD 773 Hardness: RF 13: >1,950-2,050 HV_0.1 Matrix: 490-540 HV_0.1 Chem. composition: NiCr-matrix with 50-62% RF 13 Applications: Protection of surfaces against a combination of extreme abrasive and corrosive attacks Characteristics: Good corrosion protection against chloride media Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	NiCr-matrix with 50-62% RF 13	RF 13: >1,950-2,050 HV_0.1; Matrix: 490-540 HV_0.1
FD 774 DURMAT^® FD 774 Hardness: RF 13: >1,950-2,050 HV_0.1 Matrix: 450-480 HV_0.1 Chem. composition: Co-matrix with 50-62% RF 13 Applications: Protection of surfaces against a combination of extreme abrasive and corrosive attacks Characteristics: Good corrosion protection against chloride media Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	Co-matrix with 50-62% RF 13	RF 13: >1,950-2,050 HV_0.1; Matrix: 450-480 HV_0.1
FD 778 DURMAT^® FD 778 Hardness: FTC: 2,360 HV_0.1 Matrix: 490-540 HV_0.1 Chem. composition: NiFe-matrix with 50-62% FTC Applications: Protection of surfaces against a combination of extreme abrasion and corrosion Characteristics: Lower melting point than commonly used iron based Flux Cored Wires with FTC filling Smooth and clean surface Good resistance to corrosive media Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	NiFe-matrix with 50-62% FTC	FTC: 2,360 HV_0.1; Matrix: 490-540 HV_0.1
FD 779 DURMAT^® FD 779 Hardness: MCTC: >1,600 HV_0.1 Matrix: 490-540 HV_0.1 Chem. composition: Ni-matrix with 50-62% MCTC Applications: Protection of surfaces against a combination of extreme abrasion and corrosion Characteristics: Low melting range, self fluxing characteristic producing a smooth and clean surface Resistant against extreme abrasive wear in combination with corrosion Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	Ni-matrix with 50-62% MCTC	MCTC: >1,600 HV_0.1; Matrix: 490-540 HV_0.1
FD 780 DURMAT^® FD 780 Hardness: MCTC: >1,600 HV_0.1 Matrix: 490-540 HV_0.1 Chem. composition: NiFe-matrix with 50-62% MCTC Applications: Protection of surfaces against a combination of extreme abrasion and corrosion Characteristics: Low melting point, self fluxing characteristic producing a smooth and clean surface Good resistance to corrosive media Resistant against a combination of extreme abrasive and corrosive wear Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	NiFe-matrix with 50-62% MCTC	MCTC: >1,600 HV_0.1; Matrix: 490-540 HV_0.1
FD 789 DURMAT^® FD 789 Hardness: RF 13: >1,950-2,050 HV_0.1 Matrix: 450-480 HV_0.1 Chem. composition: Ni-matrix with 50-62% RF 13 Applications: Protection of surfaces against a combination of extreme abrasive and corrosive attack Characteristics: Good corrosion protection against chloride media Classification: T Ni20\| MF 21-55-CGZ Request Data sheet	Ni-matrix with 50-62% RF 13	RF 13: >1,950-2,050 HV_0.1; Matrix: 450-480 HV_0.1

EXAMPLE | DURMAT^® NIFD

Flux cored wire with Fused Tungsten Carbide (FTC) and NiCrBSi-matrix for semi-automatic welding application
Protects surfaces against a combination of extreme abrasive and corrosive attacks
Heat resistant up to 550 °C

Typical Hardness

Fused Tungsten Carbide (FTC): ca. 2,360 HV_0.1
NiCrBSi-matrix: ca. 450-480 HV_0.1

Applications

Repairing and hard facing ferritic and austenitic steel tools and machine parts (steel casting). Welding on tool joints and stabilizers in the petroleum industry etc.

Oxy-acytelene Welding

Overview

DURMAT^®	Chem. composition	Hardness
A DURMAT^® A Hardness: FTC: 2,360 HV_0.1 Mixed hardness weld metal: 55 HRC Chem. composition: Fe-based with FTC Applications: Tools and machine parts exposed to wear in mining, road construction, ceramic, petroleum, excavation and dredging applications Characteristics: Special pre-alloyed tube filled with coarsely grained Fused Tungsten Carbide (FTC) for oxy-acetylene welding Classification: T Fe20 \| G21-GF-55-CG Request Data sheet	Fe-based with FTC	FTC: 2,360 HV_0.1 Mixed hardness weld metal: 55 HRC
A-PLUS DURMAT^® A-PLUS Hardness: SFTC: 3,000 HV_0.1 Mixed hardness weld metal: 55 HRC Chem. composition: Fe-based with SFTC Applications: Tools and machine parts exposed to wear in mining, road construction, ceramic, petroleum, excavation and dredging applications Characteristics: Similar to DURMAT^® A, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Fe20 \| G21-GF-55-CG Request Data sheet	Fe-based with SFTC	SFTC: 3,000 HV_0.1 Mixed hardness weld metal: 55 HRC
B DURMAT^® B Hardness: FTC: 2,360 HV_0.1 NiCrBSi-alloy: 420-450 HV_0.1 Chem. composition: NiCrBSi-based with FTC Applications: Hard facing of ferritic and austenitic steels (steel castings), applied for overlaying mixer blades, screws and conveyors in chemical, dye and food industry. Specially recommended for stabilizer blades in the petroleum industry Characteristics: Nickel core flexible rod coated with both Fused Tungsten Carbide (FTC) and Ni-Cr-B-Si developed for oxy-acetylene welding Classification: T Ni20 \| G21-UM-55-CG Request Data sheet	NiCrBSi-based with FTC	FTC: 2,360 HV_0.1 NiCrBSi-alloy: 420-450 HV_0.1
BK DURMAT^® BK Hardness: SFTC: 3,000 HV_0.1 Chem. composition: NiCrBSi-based with SFTC Applications: Hard facing of ferritic and austenitic steels (steel castings), applied for overlaying mixer blades, screws and conveyors in chemical, dye and food industry. Specially recommended for stabilizer blades in the petroleum industry Characteristics: Similar to DURMAT^® B, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20 \| G21-UM-55-CG Request Data sheet	NiCrBSi-based with SFTC	SFTC: 3,000 HV_0.1
NIA DURMAT^® NIA Hardness: FTC: 2,360 HV_0.1 Chem. composition: NiCrBSi-based with FTC Applications: Hard facing on ferritic and austenitic steels (steel casings), overlaying mixer blades, conveyors and screws in chemical, dye and food industry. Recommended for hard facing rock bits and stabilizers in the petroleum industry. Characteristics: Rod for oxy-acetylene welding Very high resistance to abrasion>/br> The matrix is highly resistant to acids, alkalis and other corrosive media Classification: T Ni20 \| G21-GF-55-CG Request Data sheet	NiCrBSi-based with FTC	FTC: 2,360 HV_0.1
NIA-PLUS DURMAT^® NIA-PLUS Hardness: SFTC: 3,000 HV_0.1 Chem. composition: NiCrBSi-based with SFTC Applications: Hard facing on ferritic and austenitic steels (steel casings), overlaying mixer blades, conveyors and screws in chemical, dye and food industry. Recommended for hard facing rock bits and stabilizers in the petroleum industry. Characteristics: Similar to DURMAT^® NIA, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20 \| G21-GF-55-CG Request Data sheet	NiCrBSi-based with SFTC	SFTC: 3,000 HV_0.1
CS DURMAT^® CS Hardness: – Chem. composition: Cu-Ni-Zn-Matrix with sintered tungsten carbide fragments Applications: Downhole reamers, opners, fishing tools (spears), coring tools, reamers, milling tools, stabilizers etc. Characteristics: Homogeneous distribution of the sintered tungsten carbide particles Request Data sheet	Cu-Ni-Zn-matrix with sintered tungsten carbide fragments	–
TINNING-RODS DURMAT^® TINNING-RODS Hardness: – Chem. composition: Nickel bronze rods Applications: Binder for the sintered tungsten carbide particles with DURMAT^® CS Characteristics: Fume reduced nickel bronze rods containing 10% nickel developed for oxy-acetylene welding High mechanical properties Request Data sheet	Nickel bronze rods	–

EXAMPLE | DURMAT^® B

Nickel core flexible rod coated with both Fused Tungsten Carbide (FTC) and Ni-Cr-B-Si developed for oxy-acetylene welding
Corrosion resistant
Abrasion and heat resistant up to 550 °C

Typical Hardness

Fused Tungsten Carbide (FTC: ca. 2,360 HV_0.1
NiCrBSi-matrix: ca. 420-450 HV_0.1

Applications

Hard facing of ferritic and austenitic steels (steel castings), applied for overlaying mixer blades, screws and conveyors in chemical, dye and food industry. Specially recommended for stabilizer blades in the petroleum industry etc.

Shielded Metal Arc Welding (SMAW)

Typical chemical composition (in wt.-%)

DURMAT^®	Chem. composition	Hardness
E DURMAT^® E Hardness: Mixed Hardness weld metal: 55-58 HRC Chem. composition: Fe-based with FTC Applications: Hard facing unalloyed and low alloyed steels (cast steels) with a maximum carbon content of 0.5% (tools and machine parts that are exposed to wear in mining, excavation, digging, road construction and deep drilling applications) Characteristics: Tube metal filled with medium size Fused Tungsten Carbide (FTC) for manual welding Classification: E Fe20 \| E21-GF-UM-60-CG Request Data sheet	Fe-based with FTC	Mixed Hardness weld metal: 55-58 HRC
E-PLUS DURMAT^® E-PLUS Hardness: Mixed Hardness weld metal: >58 HRC Chem. composition: Fe-based with SFTC Applications: Hard facing unalloyed and low alloyed steels (cast steels) with a maximum carbon content of 0.5% (tools and machine parts that are exposed to wear in mining, excavation, digging, road construction and deep drilling applications) Characteristics: Similar to DURMAT^® E, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: E Fe20 \| E21-GF-UM-60-CG Request Data sheet	Fe-based with SFTC	Mixed Hardness weld metal: >58 HRC
NI3 DURMAT^® NI3 Hardness: FTC: 2,360 HV_0.1 Matrix: 480-520 HV_0.1 Special Carbides (SC): 2,900 HV_0.1 Chem. composition: Ni-based with FTC and Special Carbides (SC) Applications: Repairing and hard facing ferritic and austenitic steels, stabilizer blades, conveyor screws, milling plates, deep drilling tools, and mixer blades Characteristics: Similar to DURMAT^® NIA, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20 \| MF21-55-CGZ Request Data sheet	Ni-based with FTC and Special Carbides (SC)	FTC: 2,360 HV_0.1 Matrix: 480-520 HV_0.1 Special Carbides (SC): 2,900 HV_0.1
NI3-PLUS DURMAT^® NI3-PLUS Hardness: SFTC: 3,000 HV_0.1 Matrix: 480-520 HV_0.1 Special Carbides (SC): 2,900 HV_0.1 Chem. composition: Ni-based with SFTC and Special Carbides (SC) Applications: Repairing and hard facing ferritic and austenitic steels, stabilizer blades, conveyor screws, milling plates, deep drilling tools, and mixer blades Characteristics: Similar to DURMAT^® NI3, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: T Ni20 \| MF21-55-CGZ Request Data sheet	Ni-based with SFTC and Special Carbides (SC)	SFTC: 3,000 HV_0.1 Matrix: 480-520 HV_0.1 Special Carbides (SC): 2,900 HV_0.1
NISE DURMAT^® NISE Hardness: FTC: 2,360 HV_0.1 Ni-matrix: 480-520 HV_0.1 Chem. composition: Ni-based with FTC Applications: Repairing and hard facing ferritic and austenitic steels (steel castings), stabilizer blades, conveyor screws, milling plates, deep drilling tools, and mixer blades Characteristics: Tubular electrode filled with Fused Tungsten Carbide (FTC) and pecial nickel alloy for manual welding (SMAW) Highly reststant to extreme abrasion in combination with corrosion Classification: E Ni20 \| E21-GF-UM-60-CGZ Request Data sheet	Ni-based with FTC	FTC: 2,360 HV_0.1 Ni-matrix: ≈ 480-520 HV_0.1
NISE-PLUS DURMAT^® NISE-PLUS Hardness: SFTC: 3,000 HV_0.1 Chem. composition: Ni-based with SFTC Applications: Repairing and hard facing ferritic and austenitic steels (steel castings), stabilizer blades, conveyor screws, milling plates, deep drilling tools, and mixer blades Characteristics: Similar to DURMAT^® NISE, but filled with Spherical Fused Tungsten Carbide (SFTC) Classification: E Ni20 \| E21-UM-60-CGZ Request Data sheet	Ni-based with SFTC	SFTC: 3,000 HV_0.1

EXAMPLE | DURMAT^® E

Tube metal filled with medium size Fused Tungsten Carbide (FTC) for manual welding
High Content of FTC
Abrasion resistant

Hardness

Mixed hardness weld metal: 55-58 HRC

Applications

Hard facing unalloyed and low alloyed steels (cast steels) with a maximum carbon content of 0.5% (tools and machine parts that are exposed to wear in mining, excavation, digging, road construction and deep drilling applications)

Thermal Spray Wires

Typical chemical composition (in wt.-%)

DURMAT^®	C	Si	Mn	Cr	Ni	Mo	Nb	V	W	B	Co	Ti	Al	Cu	Fe	+
AS 751 DURMAT^® AS 751 Applications: Flux-Cored Wire (FCW) for Thermal Spraying Characteristics: Flux-Cored Wire with 50% Fused Tungsten Carbide (FTC). High abrasion resistance up to 500 °C. Request Data sheet	0.4	-	-	-	Bal.	-	-	-	-	1	-	-	-	-	-	FTC: 50
AS 761 DURMAT^® AS 761 Applications: Flux-Cored Wire (FCW) for Thermal Spraying Characteristics: High resistance against abrasion Corrosion resistant Similar to DURMAT^® AS 751 Request Data sheet	0.4	-	-	10	Bal.	-	-	-	-	2	-	-	-	-	-	FTC: 50
AS 850 DURMAT^® AS 850 Applications: Flux-Cored Wire (FCW) for Thermal Spraying Characteristics: Flux-Cored Wire with 50% Fused Tungsten Carbide (FTC). High abrasion resistance up to 500 °C. Request Data sheet	2	-	0.4	-	-	-	-	-	-	-	-	-	-	-	Bal.	FTC: 50

EXAMPLE | DURMAT^® AS 751

Flux-Cored Wire with 50% Fused Tungsten Carbide (FTC)
High abrasion resistance up to 500 °C

Classification

DIN EN ISO 14919 - 6 -1.6 - 4

Applications

High abrasion resistance up to 500 °C

Hardness

50-60 HRC

(Fused) Tungsten Carbide Products / FTC

Flux Cored Wire-Welding (GMAW)

DURMAT® OA

DURMAT® NICRW

DURMAT® NIFD

DURMAT® NIFD - PLUS

DURMAT® NI2

DURMAT® NI2 - PLUS

DURMAT® FD 773

DURMAT® FD 774

DURMAT® FD 778

DURMAT® FD 779

DURMAT® FD 780

DURMAT® FD 789

EXAMPLE | DURMAT® NIFD

Oxy-acytelene Welding

DURMAT® A

DURMAT® A-PLUS

DURMAT® B

DURMAT® BK

DURMAT® NIA

DURMAT® NIA-PLUS

DURMAT® CS

DURMAT® TINNING-RODS

EXAMPLE | DURMAT® B

Shielded Metal Arc Welding (SMAW)

DURMAT® E

DURMAT® E-PLUS

DURMAT® NI3

DURMAT® NI3-PLUS

DURMAT® NISE

DURMAT® NISE-PLUS

EXAMPLE | DURMAT® E

Thermal Spray Wires

DURMAT® AS 751

DURMAT® AS 761

DURMAT® AS 850

EXAMPLE | DURMAT® AS 751

DURMAT^® OA

DURMAT^® NICRW

DURMAT^® NIFD

DURMAT^® NIFD - PLUS

DURMAT^® NI2

DURMAT^® NI2 - PLUS

DURMAT^® FD 773

DURMAT^® FD 774

DURMAT^® FD 778

DURMAT^® FD 779

DURMAT^® FD 780

DURMAT^® FD 789

EXAMPLE | DURMAT^® NIFD

DURMAT^® A

DURMAT^® A-PLUS

DURMAT^® B

DURMAT^® BK

DURMAT^® NIA

DURMAT^® NIA-PLUS

DURMAT^® CS

DURMAT^® TINNING-RODS

EXAMPLE | DURMAT^® B

DURMAT^® E

DURMAT^® E-PLUS

DURMAT^® NI3

DURMAT^® NI3-PLUS

DURMAT^® NISE

DURMAT^® NISE-PLUS

EXAMPLE | DURMAT^® E

DURMAT^® AS 751

DURMAT^® AS 761

DURMAT^® AS 850

EXAMPLE | DURMAT^® AS 751