Industries and their wear solutions

All the different industry branches are subject to highly specialised requirements for which DURUM offers customised solutions with its DURMAT® product range. From open-cast mining or steel industry to the broad range of agricultural applications, every single customer will profit from the long experience and application-technical know-how with which DURUM has set standards in many areas.

Oil and Gas Industry

Throughout the oil and gas industry, from raw material transport to separation and transport of raw oil to valve linings, extreme operating conditions in the form of corrosion, temperature and mechanical situations demand the highest performance of the materials used. DURUM develops special wear protection solutions for the oil and gas industries that decisively get to the bottom of the causes of material wear.

EXAMPLES OF PRODUCTS

Stabilizer Stabilizer Tool Joints Drill Bits Rock Bits Cones Diverter Decanter Plunger
Dies Drill Pipe Centering Pins Winch sprocket Centrifuge Mud pump Pipe elbow Valve housing and seat
Hole opener
Sucker rod Junk mill Gate valve shutter Separator Pipe coupling Plug valve Boiler cladding Column cladding Corrosion and thermal protection Tubes Valves Valve housing and seats Cone centering pin Rotary table drive gear Cathead Crosshead etc.


 

Mining

An industry that does not move mountains by faith, but by hard work, requires incredibly hard materials. Moving earth at astronomic scopes demands everything of the tools and machines. DURUM wear protection solutions support the enormous quantity of excavation with outstanding qualitative properties while also promoting higher economic efficiency by improving machine runtimes.

EXAMPLES OF PRODUCTS

Bucket wheel excavators Rippers Bulldozers Scrapers Wheel bearings Hydraulic excavators Shovels Buckets Dump bodies Disc rollers Jaws Pallets Grading screens Cones or mantles Hammers Wear plates Shaft sleeves Elevator buckets Screws Crusher cones Drill rod Loader arm Driving shafts Cutting disc Pick box Track pad Rail points Hydraulic piston Plough sprocket Chain stripper Shearer drum Plough blade Plough picks Conveyor shute Underframe shoe Bucket wheel Earthmover Sieves and screens Caterpillar Wheel loader Hydraulic shovel Classifiers Fans Fan casings Hoppers and chutes Mobile equipment Primary and secondary crushers Tubes Pipes and elbows Wear plates Liners etc.

 

Cement Industry

Cement is one of the most-often produced materials in the world. Cement production machines must give everything to produce the raw materials required in such large amounts. Where massive material flows put a special strain on tools and machines, customised DURUM wear protection solutions ensure smooth operation – from raw material production to grinding systems to filling.

EXAMPLES OF PRODUCTS

Crusher hammers Crusher bars Cyclone separators Harrows Worm feed screws Sludge worms
Cement kiln bearing rings Induction fans Filler cooler plates Folax cooler plates Folax clinker mill hammers
Füller clinker mill hammers
Drag chain links Bearing plates for clinker chutes
Worms for cement pumps Worm segment couplings Sacking nozzles Rollers etc.

 

Agriculture

In agriculture, nature determines the schedule. Fields must be tilled to maximum tool capacity when the time is right. The solutions developed by DURUM for special wear in agriculture help put the seed in the soil and bring the harvest in from the field in time. Agricultural equipment is built for ceaseless use in order to permit financial growth through yield.

EXAMPLES OF PRODUCTS

Spring tynes Ridger bodies Chisel ploughs Cultivator discs Chopper discs for disc harrows Plough shares
Augers for post hole diggers Front wheel drive shafts Share and mouldboard for ploughs
Blades of manure spreaders Beaters on combine harvesters Drums on maize harvesters
Tynes of stubble cultivators Placement tynes for liquid fertiliser Rotary cultivator tynes
Fingers of harvester cutter bars Agitator discs for fertiliser distributors Harvester cutter bars
Blades for balers, loading trailers, fodder mixing vehicles

Spike rotors Flails Shares Lawnmower and verticutting blades etc.

 

Steel Industry

A steel plant is not a facility that you can just shut down briefly for maintenance. Its economic efficiency essentially depends on the permanent resilience of its particularly exposed key materials. DURUM wear protection technology offers solutions for the steel industry to increase runtimes and extend maintenance intervals to make steel production and processing run as if from a single cast.

EXAMPLES OF PRODUCTS

Grinding rolls Toothed roll crusher Travelling wheels Screen FS Beaters Crusher hammers Feed bins
Clod crusher Conveyor screws Exhaust fans Grill bars Locking bar Hot shear blades Swivels Universal couplings
Guides and manipulators Stripper points Circular hot saw blades Table rollers Pushing oven supports
Coupling sleeves
Wobblers and roll bearings Guides Guide rollers Torsion rollers Idling rolls Straightening rollers Winder guard plates Pumps Support rollers Dummy bar rollers Support roller axles Drive rollers
Shear blades Bar supports Cooling rakes Shear blade sides Skip interiors Casting drills Rotary hopper
Large bells Small bells Blowpipes Tuyeres Cowper valves
Feed hoppers L.D. nozzles L.D. manifolds Continuous casting rolls Guillotine blades etc.

Asphalt & Concrete

The production of asphalt for road surfaces requires a considerable protection against wear in the various manufacturing processes. In order to save follow-up costs tailor-made solutions are sought. The same applies to concrete production. Many OEMs often cannot cope with the big challenges. DURUM analyzes the causes and optimizes the solutions for wear protection.

EXAMPLES OF PRODUCTS

Slides Chutes Screw feeder Tip chute Cyclones Inlet Guiding cones
Mill Moulding cutter Wear runners Housing of mixers Hopper
Wear plates
Wearing plate Ventilator, Blower, Fan
Crusher Liner, Housing Separator, Air Classifier Sieves, Screens Tubes, Pipes Elbows Rotary kiln Pumps Pan mixer, Double shaft mixer Primary crusher, Secondary crusher Mixer blades Scraper Silos Impact baffles, Deflectors etc.

Bulk Materials (Sand, Gravel, Rocks)

Wear in the handling of bulk materials such as crushing, grinding, mixing, screening, washing, drying, conveying and feeding is a factor in a large number of industries, which limits the availability of equipment and thus substantially increases the operating or production costs. DURUM Wear Protection offers solutions for longer running times and longer service intervals.

EXAMPLES OF PRODUCTS

Roll crusher Primary, Secondary & Tertiary crusher Wear plate, Wearing plate Tubes, pipes and elbows Sieves Separator, Air Classifier
Granulators Hoppers, Chutes Cyclones Feeding hopper Conveying trough
Roller, Plain roller
Conveying screw Ventilator, Blower, Fan
Clod crusher Screens etc.

Energy Production

The extraction and comminution of fuels always causes abrasion and wear in all plant segments. This applies to fossil fuels as well as to nuclear power or biomass power plants. Continuous operation is a top priority for power plants and requires optimum protection of all wearing parts. DURUM wear protection offers products that significantly reduce wear and thus increase cost efficiency.

EXAMPLES OF PRODUCTS

Separator, Air Classifier Hoppers, Chutes Ventilator, Blower, Fan Housings, Frames Cones Sieves, Screens
Wear plate, Wearing plate Liner, Housing Tubes, Pipes and Elbows Bunkers Chutes
Conveying trough
Slides Pump shafts
Pump suction supports Grinder roller Exhaust fan blades Circulation pump impellor Plough blades Valve case etc.

Pulp & Paper

The Pulp & Paper industry produces paper and cardboard from wood and recycled paper. Abrasion, corrosion, pressure and temperature cause a high number of wear problems during the entire production process, from fresh wood with debarking, chopping, defibration and washing. DURUM offers tailor-made protection solutions that best fit the most common wear-prone components.

EXAMPLES OF PRODUCTS

Drum barker Hammers Rotary kiln Tubes, pipes and elbows Conveyor chain elements Conveyor screws
Liner, Housing (plug, seat) Valves Paper knife Stationary knife, Counter blade Slides, Chutes
Buckets
Cones Screw feeder
Pump rotors wear plates and liners Pump shafts Guillotine Pump rotors Chipper rotating fingers Slitter knife Shredder hammers Shaft sleeve Kneader teeth Defiberiser screw Corrugator roll Debarking Drum Pulper Rotary Valves valves and components etc.